The Importance of Cooling Towers in Industrial Plants.

How Cooling Tower System work ?

Cooling towers in industry are equipment which used to cool the water systems, especially in industrial plants and large buildings that need to control the temperature of water used in the cooling process, such as in machinery or air conditioning systems. Cooling tower operation is a heat exchange process that uses water and air to evaporate the heat stored in the water into the air in order to reduce the temperature of the water so it can be used again.

The working procedure of the cooling tower system is to inject high temperature water from machinery or air conditioning systems through fill pack to cause the distribution of small water droplets. The dispersed water then comes in contact with the air that is blown over it, within the system, the air absorbs heat from the water and bring the water vapor out into the atmosphere. Therefore, when evaporation occurs the temperature of the remaining water will decrease, the cooled water then flows back into the system to be used in the cooling process. All of these processes help air conditioning systems in buildings and factories work efficiently and energy saving reduce costs for your business in the long run.

How many types of cooling towers are there ?

The most classic question that can often be encountered for those who are studying and learning about cooling tower system installation is: How many types of cooling towers are there? In this topic, we will explain that a cooling tower system can be divided into many types and each type is suitable for different uses. Cooling Tower can be divided into 2 types as follows.

We can divide according to the nature of the air circulating through 2 forms

Natural Draft Cooling Tower

Cooling tower system that uses natural air circulation which no need to use a fan to help, this type saves a lot of energy but it requires a lot of space for installation. It is suitable for use in large industrial plants.

Mechanical Draft Cooling Tower

Cooling tower system that uses fans to create airflow. which improves cooling efficiency and can be installed in limited space but the disadvantage is that it has higher energy costs than systems that use natural wind.

This type can be divided into 3 types according to the direction of heat exchange

Counterflow Cooling Tower

It is designed in the way that the flow of water and air are in opposite directions in which water is sprayed from the top of the cooling tower and flows down to the bottom through a filter or heat transfer material (fill pack), while the air is sucked or forced to flow vertically from the bottom to the top. This type of tower allows efficient heat transfer, the reason is because of there is an exchange of heat between water and air flowing in opposite directions. This makes this type of tower suitable for applications that require high heat exchange capacity, such as use in large factories that require precise temperature control.

Crossflow Cooling Tower

It is designed to allow air to flow perpendicular to the water flow. The air is sucked in from the side of the cooling tower passing through a filter or heat transfer material (fill pack), water is dispersed from above the cooling unit. using gravity which allows air and water to flow freely in opposite directions. This type of Cooling Tower model : Crossflow allows for even distribution of water and air flow, which results in the heat exchange process working at full efficiency. This type of cooling tower is often used in factories that require continuous cooling and work in confined spaces.

Hybrid Cooling Tower

It is a cooling tower designed to reduce or eliminate white smoke generated by water vapor, which usually occurs from the propeller shaft. This system combines both the Evaporative Cooling system, which uses water for cooling, and the Dry Heat Exchanger system, which uses dry air to transfer heat. The highlight of a hybrid cooling tower is that the outside air is brought in through the side and passes through a heat exchange system before exiting the propeller shaft. This causes any steam or white smoke that may appear to be invisible. This type of cooling tower is suitable for areas where white vapor cannot be generated, such as near airports or urban areas where visibility is required to be free of white vapor.

Benefits of using a cooling tower in a building and industrial plants

Save energy 

Cooling towers save energy by using the evaporation process to reduce heat in various systems. such as machinery in industrial plants or air conditioning systems in large buildings compared to using a general air conditioner cooling tower systems which can effectively reduce energy consumption and this reduces operating costs in the long run.

Continuous and stable work

In industrial plants that use machinery which requires continuous cooling, such as power plants petrochemical plant or steel foundry. This cooling towers help maintain a constant temperature and allows the operation of machines to proceed without interruption along with prevents build-up of heat that may cause damage to the machine and cause it to stop working.

Protects other equipment and reduces maintenance cost

An efficient cooling system reduces heat buildup that can damage your machine, when the cooling tower removes heat from the system. Thus, it also help to extend the life of the equipment and reduce the frequency of maintenance which results in savings in maintenance costs in the long run.

Helps reduce water use

The newly set up cooling towers often have technology that reduces water usage in the operating process, such as using a water recirculation system inside the unit to help save water. These systems can help reduce water demand and help to manage water more efficiently, save resources and reduce environmental impact.

Improve the working environment

Maintaining appropriate temperatures in workplaces such as factories or office buildings will absolutely help employees work in a comfortable and safe environment. This results in higher work efficiency, reduce health problems that can result from excessive temperatures in enclosed spaces

Fulfill to the needs of various industries

Cooling towers are flexible tools, which can be designed and customized according to the needs of various industries, whether it is power plants, chemical plants or large building. Cooling tower  are also options available according to the environment, such as open and closed systems. that are suitable for different usage characteristics

Innovek, one stop service cooling tower company

Industrial cooling tower systems are important tools in industries and large buildings whether it is energy saving protect machines from heat buildup or promoting continuous operation of machines which proper installation of a cooling tower system increases efficiency and reduces operational risks. If you are looking for a company that specializes in installing cooling tower systems that can be customized to meet your business requirements, Innovek, we can provide installation services for cooling tower systems that come with energy-saving fan blades and high-quality imported equipment that improves work efficiency and reduces costs in the long run. We also have an expertise engineer who can give advice and design systems that meet your needs. You can customize and design systems according to the needs and limitations of your business. Whether it's an open system or a closed system, Innovek is ready to provide complete services. We also provide maintenance and repair services for cooling tower systems, which complete equipment and tools in order to provide full, comprehensive services. For those who are interested, you can contact us to receive high quality cooling tower installation services in the industry.